Thursday, April 28, 2022

Braided or Stranded Copper Wire- which one to use for better/ safe connectivity?

 In electrical applications like cable assemblies or harnessing of the wires, choosing between the stranded wire vs braided wire would always depend on the task. 

When you choose the right type of wire, it would not only ensure the safety of the application but safeguard the surrounding from any mishappenings. Indeed there are differences between both types of wires (braided and stranded) that stop one for a moment to think wisely. 

So let's find out what these types of copper wire are and which one must be used for a better connectivity option.

What is a Braided Copper Wire? 

Among electrical engineers, Flexible Electrical Copper Braided Jumpers

are very popular. They can be used to change any circuit or diagnose connection issues. 

The shielding of braided copper wires is made up of numerous tiny wires that are tightly woven to form a meshed tubular shape that further wraps around a conductor.

It allows flattening the wire tubing so that a specified width can be reached. The braided wires are often covered and protected by a thin insulating outer covering.

What is a Stranded Copper Wire? 

After Braided Copper Flexible Wire Connectors comes stranded copper wire. These are more flexible, delicate, and intricate in nature because they are in bundled form. 

Unlike Flat Copper Braided Flexible Leads, the stranded ones are most well-suited for indoor use. To be precise, they can be seen used on circuit boards, electronic devices, and so on to make bending and twisting easier. 

Braided or stranded copper wire- which one to use for better/ safe connectivity?    

Braided wires are known to bend easily and many times before they actually break and are used in places where constant movement can be expected. 

They offer the flexibility of the cable besides keeping the signals contained inside and preventing unwanted interference from outside. On the other hand, stranded wires are less likely to break due to movement and are easier to insulate. 

These are utilized in applications where regular wire movements are expected. This however shows that stranded copper wires offer safer and better connectivity. 

Get stranded copper wires today !! 

Be it stranded copper wire or the braided ones, If you are searching for any then count on Ganpati Engineering industries. They are a leading and trusted supplier of top-quality copper wires at affordable rates. 


Monday, April 11, 2022

Determining Types of Copper Wire

The Basic use of wire is to transmit electricity or telecommunications signals or to bear mechanical loads. Since its invention, it has been considered the golden standard for electrical wiring. 

Copper wires are the best kind of electrical conductor and they have different uses. The invention of the telephone especially raised the further demand for it. It is being used in various types of electrical equipment. Let’s find out a few general purposes wire styles.

Types of Copper Wire

Uses

GPT Wire

Circuit Wiring

TWP Wire

Usable as a thinner wire

HDT Wire

Used in Vehicles for the protection

SXL Wire

High-temperature applications

GXL wire

Used in engine compartments for higher heat resistance

TXL Wire

Applicable as lightweight wire


Nowadays Copper wire is typically used as an electrical conductor as other materials cannot compete with copper in terms of conductivity and stretchability. Commonly used copper wire types are –

Beryllium Copper Wire: It has the quality of high strength with non-magnetic & non-sparking properties. It can be applied to form complex shapes or springs. It is also corrosion resistant due to its flexibility.

Copper Alloy Wire: It is available in customized forms. The choice of alloy can be brass, bronze, titanium, or other metal. The primary usage of this type of wire is to make electrical contacts as usual.

Copper Clad Aluminum Wire: This is an electrical conductor wire with an aluminum core having copper cladding. It is comparatively less expensive than pure copper. It can be used in high-quality coils, RF antennas, portable loudspeakers, etc.

Copper Clad Steel Wire: It has the core of steel with high tensile strength and copper as its outer layer. It is used in medical products, hardware, magnetic assemblies, neuro-interventional products, Power supplies, conversion, and so on.

These are a few basic types of copper or copper insulated wires. Apart from these other forms too like Titanium Clad Copper Wire, Copper Nickel- & Nickel-Plated Copper Wire and many more. 
Now that we have discovered the different uses & different types of copper wire let’s focus on countries that are ahead of others in terms of copper production. According to US Geological Survey, 2020 world’s top 5 copper mining countries are

Country Name

Quantity

Chile

5.7 million tons

Peru

2.2 million tons

China

1.7 million tons

Democratic Republic of Congo

1.3 million tons

United States

1.2 million tons


The necessity of Copper Wire: Copper Wires are still a necessity in the digital era. In today’s age, we are much dependent on copper wires for almost every electrical system. It is also a useful material that is less costly than other materials. 
Few people collect copper scrap for the scrapyard, and it can be sold at a good price. To do that it is important to differentiate between types. Separating them will bring the best price for the materials. 

Metal Type

Price (in Dollar)

Bare-Bright Copper Wire

3.85/LB

Copper Tubing

3.61/LB

Flashing Copper

3.35/LB

Insulated Copper Wire

1.11/LB

THHN Wire

2.32/LB


Thursday, March 10, 2022

Advantages of Flat Enameled Aluminum Wire

 What is enamel coating on a wire?

These refer to the varnishes that are coated on the surface of metal wires, mainly aluminum or copper. The main function of this coating is to form an electrical insulation film possessing thermal resistance and chemical resistance properties. These enamel coatings are mainly used for the manufacturing of magnet wires.


1. Conductivity:

They possess amazing Conductivity properties. Due to their conductivity, they are able to produce a large amount of electricity. The transformers which are built up by flat enameled aluminum wires will lose less energy than compared other metallic wires. 

2. Size:

One of the most popular reasons why enamel wires are widely used as applicators is thin enameling insulation. Due to the thin size of the wires, they take up very little space in the coil which makes it more efficient as a whole and makes it easier to use. Because of that, the coil can generate a lot of energy easily. 

Spools and Packaging for Enameled Aluminum Wires

Spool length

Wire length

0.018 mm on spool 99L

up to 417 km of Enameled wire

 

0.05 mm on spool 199L

 up to 1143 km of Enameled wire

 

0.30 mm on spool 400/630

up to 277 km of Enameled wire

 


3. Corrosion Resistance:
Enameled coating on aluminum wires make them super resistant to corrosion. The wire is lightweight and is used in a variety of different tools in our day-to-day activities. 

4. Cost-effective:

Due to its lightweight, the Enameled aluminum flat wire also reduces the cost of purchasing it. 

5. Weight-Ratio:

Aluminum possesses better conductivity to weight ratio properties than other metals. The enameled aluminum flat wire has a direct connectivity to solid objects. Also, the aluminum used in the wires is totally recyclable and retains all of the natural properties so it is eco-friendly to use it. In some applications, magnetism has to be avoided, using Enameled aluminum wires is the best choice for such activities. 

Uses of Enameled Aluminum Wire

  • Microwave Transformer
  • Used for relatively high conductivity and good heat resistance, for winding high-frequency signals
  • High-frequency transformer, common transformer
  • Small motor rotor and other enameled wire
  • Display deflection coil with electromagnetic line
  • Electromagnetic wire for degaussing coil
  • Other special electromagnetic lines
  • Inductor Coil
  • Household motor and electromagnetic wire for micro motor.

Thursday, July 23, 2020

Uses of Copper Wire

Copper has been the most favored metal for electrical wiring and connectors for centuries since the invention of the telegraph and electromagnet. Its growth accelerated with the introduction of the telephone in 1876. For nearly 200 years, copper has been extensively used in various electrical settings, telecommunications, power generation, transmission, and distribution.

Reddish-brown in color, copper is a highly ductile and malleable metal. It can be stretched and drawn into wire strands as thin as human hair. The metal has a high thermal and conductivity and can be put to many uses. Among all the uses of this versatile metal, 60% of copper is used in making electrical wires.

Copper wire: what makes it popular in electrical wiring?


All metals have some amount of resistivity against electric currents and hence they need a power source to push the current through them. The lower the resistivity and better is the conductivity. Copper has a low-level of resistivity, making it an excellent conductor of electricity.

Copper is less prone to corrosion and oxidation as compared to other metals like aluminium. Oxidation (when a metal reacts with the air and oxygen present in the atmosphere) can corrode the metal’s surface, forming a thin layer like rust on iron and steel. Copper develops a green patina (copper oxide) which unlike rust actually protects the metal from further corrosion and allows electricity to pass through it.



Let’s look at some of the properties of copper:


-          Corrosion resistance
-          Good electrical conductivity
-          Good thermal conductivity
-          Catalytic
-          Easy to alloy, ductile, tough, and hygienic
-          Non-magnetic and recyclable


Copper Wire Manufacturers
Copper Wire Manufacturers

Popular uses of copper wire


Every copper wire has a specific usage and application. For example, stranded copper wire is used in scenarios where constant movement and flexibility is needed. Similarly, braided copper wire jumpers are used in transformers, computers, generators, etc. to provide the greatest flow of electricity.
Some popular uses of copper wire can be seen in the following industries.

Automobile industry


Copper is highly used in the automotive industry due to its ability to bend easily. With a high melting point, they can also be freely installed in applications that go through frequent temperature changes. Their uses are also seen in electric motors and cars in the wire harness, radiator, brake tubes, etc.

Electricity supply


Copper wire is used for electric power transmission, transformers, wire and cables, plug components, connectors, jumpers like braided copper wire jumpers, hollow wire, etc. They are also used in cables and residential electrical circuits. It is one of the most popularly used products.

Electronics industry


They are heavily used in the electronics industry like in integrated circuits, copper printed circuits, vacuum electronic devices, etc.

Energy and Petrochemical industries


Solar heaters, condenser tubes, plates, pipe systems, filters, valves, pumps, containers for holding corrosive mediums, evaporators, etc. are made from copper and copper alloy. It is used in submarine applications. The copper ions in the water work as an antiseptic to protect marine organisms.

The uses of copper can also be seen in the light industry (heat exchangers in air conditioners), metallurgy industry, jewelry, and transportation.

Amongst all its uses, its use as in supplying electricity to the households is the most prominent. Copper wires due to their innumerable characteristics are one of the safest metals for the home and industrial wiring systems. Ganpati Engineering is a leading Bare, Bunched & Braided Copper Wire Manufacturer & Suppliers with products like tinned copper wire, braided copper wire, and much more.


Braided or Stranded Copper Wire- which one to use for better/ safe connectivity?

 In electrical applications like cable assemblies or harnessing of the wires, choosing between the stranded wire vs braided wire would alway...