What Is The Difference Between Stranded And Solid Cables?

Every copper wire has its unique and different properties. Their different type of manufacturing processes will let you know when to use which variety of wire. This particular knowledge will save you time, cost, and trouble. When it comes to appearance, every wire looks the same. However, the difference between the bare copper wire and the stranded wire becomes crucial when using them. There are many wires in the market and you need to find out which one will suits you better.

Manufacturing of Copper Wire

For manufacturing solid cable, rods are used drawn down employing a series of mini dies to meet the gauge requirements. When copper is opened up, it will get brittle and thinner. To correct the frangibility, it has to go through annealing. During this process, the cable is heated to make it more strong and ductile. 

Manufacturing of Standard Copper Wire

Standard cable has multiple strands twisted together to make a huge gauge product. To make stranded bare copper wire, single wires are drawn and annealed. After getting ready, they undergo to process that twists them around a center wire.  

Depending upon the type of gauge required, these strands can be made up of seven or more strands. More the number of strands, more the flexibility. There are a few types of wires that are twisted. For example:

• Class B Wires: These have standard control cables. The direction is reversed as more layers are added. 

• Class K Wires: It is associated with a switchboard. Rope-laid wires don't have a particular pattern similar to them. Wires are twisted together with bunches of cables. 

• Class M Cabling: It is used for flexibility. It is made up of smaller wires. 

Comparison Between Stranded and Solid Wire

Strength

Hard copper is stronger. This is due to the high conductance and strength of many mini cables that stick together.

Cost

Hard copper is less costly to produce. The process of making is faster and includes some strategies. It only requires to be annealed and drawn. 

Flexibility

Hard wire is rigid and hard. These qualities are perfect for an application that needs strength. 

Load Capacity

The solid wire has low surface area than other wires which offers it a much load capacity. Solid wire has a lesser voltage drop. The solid wire warms up quicker than the stranded wire. 

Stranded wire is composed of a larger surface area because Stranded Copper Wire manufacturers made it from a few different wires. Over the long run, there is a bigger voltage drop. Due to air gaps, the stranded wire doesn't warm up as instantly. 

Corrosion

A solid wire has fewer chances of corrosion but stranded ones are more prone to it. The air gaps between the stranded cable make it more available for corrosion. 

Application

Rugged cable is required where toughness is key because it is hard and strong. It performs well outside and it is sunlight resistant. Stranded copper gives a great choice for inside the room or home as it is additionally flexible to bend in any situation. 

Where Do You Use Stranded Copper Wires?

 Indian Bare Copper Winding Wire are by far the most popular metal material. No other metal possesses such a diverse set of qualities that make it an ideal material for the production of electrical cables. Copper's modest conductivity makes it ideal for low-voltage electrical transmissions.

Many wires are bundled or stranded together to increase strength or flexibility. Stranded Copper is most popular for wires. No other metal has as many properties that make it perfect for electrical cable manufacture. 

Copper's low conductivity is suited for low-voltage transmissions. Copper's tensile strength, electrical conductivity, corrosion and creep resistance, durability, longevity, ease of installation and soldering, and thermal conductivity make it a good metal for electrical wiring. 

Copper occurs naturally. Because of its flexibility, stranded copper wire is suitable for moving and vibrating machinery. Strung copper wire comes in various shapes, which is the subject of this article.

It Can Be Used In both Commercial and Residential Settings

Stranded wire has a larger cross-sectional area than solid. These wires are more resilient, stronger, and conductor than solid wire. 

Additionally, multiple strands make the stranded wire more secure. Even if only one strand is damaged, stranded wire of the same diameter will have higher resistance. 

Commercial and residential applications use copper-stranded wires according to Stranded Copper Flexible Supplier. 

Wires are used in circuit boards and electronic applications that require bending and twisting. Their flexibility makes them excellent for moving vehicles and robots. They cost more to install, but they last longer.

It Has a High Degree of Conductivity

Copper's excellent conductivity has made it a popular choice for use in power generation and transmission systems as Indian Bare Copper Winding Wire. There are several applications for copper wires across a wide range of sectors. 

Bunched tin-coated copper wire, on the other hand, has unique qualities that make them more desirable than copper for particular applications. 

Since Ganpati Engineering Industries' products are of such high quality and dependability, customers have special trust in products like the Bunched tin-coated copper wire. They are just a few in a sea of many manufacturers.

Practical and Popular!

These wires are often used in industry because they resist distortion and vibration. Therefore, they're used as connectors in several industries. 

According to Stranded Copper Flexible Supplier, stranded flexible copper wires come in many specifications and designs. When making rope-like wires, they were made robust, flexible, and easy to handle.

For Electrical Transmissions

The volt transformers, electric stoves, etc. employ copper-stranded wire as a flexible jointing wire because of its ability to withstand high voltage. It may also be used as a grounding wire in electrical operations. 

Copper braids are sometimes used to link large components electrically. The braid's smaller wires are more resistant to breaking than a cable of bigger wires. 

Braid is a tubular wrapping constructed of braided metal strands used to screen electrical and electronic wires from electromagnetic interference.

Ganpati Engineering Industries has profound expertise in how to make wires of all forms. We offer customized high-flexible copper wire based on customer and industry needs. 

Specialized quality controllers and inspectors inspect all of our products. We're a sought-after manufacturer and provider of wiring products. 

From raw material processing through final packaging, highly qualified engineers and technicians oversaw the entire process.

Why is Copper a Preferred Choice for Electric Connectors?

Copper metal is used for a range of applications due to its unrivalled physical and chemical properties. Whether it is electric wires, TV, computers, electrical appliances and other electric gadgets copper is a preferred metal for all these electric applications. It is extensively used in power-driven gadgets, cables, busbars, electrodes, heat exchangers and electrical connectors.

Connectors are an integral part of the whole electric system in the house or in a factory. These devices are used in circuits to perform connection and disconnection operations. Connectors can be connected and disconnected by using simple tools or by hands only.

Properties of copper metal that make it excellent manufacturing material for electric wires and connectors:

 1.    Low Resistivity

Copper connectors are generally used for power generation, transmission, and distribution. For the generation and transmission of electric current through metal, the electric resistivity should be minimum. The low resistivity of metal allows electric current to flow conveniently. Copper metal has extremely low resistivity so it is an excellent material for electric connectors.

2.    Good Conductor

Conductors are metals that allow electricity to pass through them. For the flow of electric current, the conductivity of metal should be high. Copper metal has free electrons to conduct electricity which makes it a brilliant electric conductor. This is the reason it is used for manufacturing electric wires and braided copper connectors.

3.    Resistant Against Corrosion

Copper and its alloy are less reactive to corrosion by air, water, saline solution and organic acids. Furthermore, silver electroplating makes it more resistant to corrosion. Plating of other metals on the surface of the copper protects it from corrosion and disintegration. Thus electroplating enhances the age of the copper metal or alloy and makes it an ideal material for electrode, electric connectors, power transmission lines, spark plugs and high conductivity wires. Ganpati Engineering Industries provides laminated flexible copper connectors with excellent functioning.

4.    High Ductility

Copper metal and its alloy are flexible with high ductility. On the application of high voltage current, many metal conductors do not bend and therefore they get degenerated. Copper being a flexible metal can bear a high load of electric current by bending and retaining its shape. Furthermore. The high ductility of copper allows it to bend and twist in less surface area, along the ceiling, walls and on the zigzag surface.

 5.    Readily Available and Affordable

Copper metal and its alloys are readily available and these are highly affordable. While other metals like silver and gold are quite expensive and less efficient than copper in terms of electric conductivity properties.

6.    Heat Resistance

Copper metal is highly resistant to heat, and it is the safest metal to be used in electrical applications. It can bear the high heat and prevent electric fires.

All these properties of copper make it an ideal metal to manufacture copper connectors, electrodes, electric components and wires. Ganpati Engineering Industries is an award-winning and trustworthy copper wire, silver electroplating copper wires and braided copper connector exporters.

Braided or Stranded Copper Wire- which one to use for better/ safe connectivity?

 In electrical applications like cable assemblies or harnessing of the wires, choosing between the stranded wire vs braided wire would always depend on the task. 

When you choose the right type of wire, it would not only ensure the safety of the application but safeguard the surrounding from any mishappenings. Indeed there are differences between both types of wires (braided and stranded) that stop one for a moment to think wisely. 

So let's find out what these types of copper wire are and which one must be used for a better connectivity option.

What is a Braided Copper Wire? 

Among electrical engineers, Flexible Electrical Copper Braided Jumpers

are very popular. They can be used to change any circuit or diagnose connection issues. 

The shielding of braided copper wires is made up of numerous tiny wires that are tightly woven to form a meshed tubular shape that further wraps around a conductor.

It allows flattening the wire tubing so that a specified width can be reached. The braided wires are often covered and protected by a thin insulating outer covering.

What is a Stranded Copper Wire? 

After Braided Copper Flexible Wire Connectors comes stranded copper wire. These are more flexible, delicate, and intricate in nature because they are in bundled form. 

Unlike Flat Copper Braided Flexible Leads, the stranded ones are most well-suited for indoor use. To be precise, they can be seen used on circuit boards, electronic devices, and so on to make bending and twisting easier. 

Braided or stranded copper wire- which one to use for better/ safe connectivity?    

Braided wires are known to bend easily and many times before they actually break and are used in places where constant movement can be expected. 

They offer the flexibility of the cable besides keeping the signals contained inside and preventing unwanted interference from outside. On the other hand, stranded wires are less likely to break due to movement and are easier to insulate. 

These are utilized in applications where regular wire movements are expected. This however shows that stranded copper wires offer safer and better connectivity. 

Get stranded copper wires today !! 

Be it stranded copper wire or the braided ones, If you are searching for any then count on Ganpati Engineering industries. They are a leading and trusted supplier of top-quality copper wires at affordable rates. 

Determining Types of Copper Wire

The Basic use of wire is to transmit electricity or telecommunications signals or to bear mechanical loads. Since its invention, it has been considered the golden standard for electrical wiring. 

Copper wires are the best kind of electrical conductor and they have different uses. The invention of the telephone especially raised the further demand for it. It is being used in various types of electrical equipment. Let’s find out a few general purposes wire styles.

Types of Copper Wire	Uses
GPT Wire	Circuit Wiring
TWP Wire	Usable as a thinner wire
HDT Wire	Used in Vehicles for the protection
SXL Wire	High-temperature applications
GXL wire	Used in engine compartments for higher heat resistance
TXL Wire	Applicable as lightweight wire

Nowadays Copper wire is typically used as an electrical conductor as other materials cannot compete with copper in terms of conductivity and stretchability. Commonly used copper wire types are –

Beryllium Copper Wire: It has the quality of high strength with non-magnetic & non-sparking properties. It can be applied to form complex shapes or springs. It is also corrosion resistant due to its flexibility.

Copper Alloy Wire: It is available in customized forms. The choice of alloy can be brass, bronze, titanium, or other metal. The primary usage of this type of wire is to make electrical contacts as usual.

Copper Clad Aluminum Wire: This is an electrical conductor wire with an aluminum core having copper cladding. It is comparatively less expensive than pure copper. It can be used in high-quality coils, RF antennas, portable loudspeakers, etc.

Copper Clad Steel Wire: It has the core of steel with high tensile strength and copper as its outer layer. It is used in medical products, hardware, magnetic assemblies, neuro-interventional products, Power supplies, conversion, and so on.

These are a few basic types of copper or copper insulated wires. Apart from these other forms too like Titanium Clad Copper Wire, Copper Nickel- & Nickel-Plated Copper Wire and many more. 

Now that we have discovered the different uses & different types of copper wire let’s focus on countries that are ahead of others in terms of copper production. According to US Geological Survey, 2020 world’s top 5 copper mining countries are

Country Name	Quantity
Chile	5.7 million tons
Peru	2.2 million tons
China	1.7 million tons
Democratic Republic of Congo	1.3 million tons
United States	1.2 million tons

The necessity of Copper Wire: Copper Wires are still a necessity in the digital era. In today’s age, we are much dependent on copper wires for almost every electrical system. It is also a useful material that is less costly than other materials. 

Few people collect copper scrap for the scrapyard, and it can be sold at a good price. To do that it is important to differentiate between types. Separating them will bring the best price for the materials. 

Metal Type	Price (in Dollar)
Bare-Bright Copper Wire	3.85/LB
Copper Tubing	3.61/LB
Flashing Copper	3.35/LB
Insulated Copper Wire	1.11/LB
THHN Wire	2.32/LB

Advantages of Flat Enameled Aluminum Wire

 What is enamel coating on a wire?

These refer to the varnishes that are coated on the surface of metal wires, mainly aluminum or copper. The main function of this coating is to form an electrical insulation film possessing thermal resistance and chemical resistance properties. These enamel coatings are mainly used for the manufacturing of magnet wires.

Advantages of a Flat-Enameled Aluminum Wire

1. Conductivity:

They possess amazing Conductivity properties. Due to their conductivity, they are able to produce a large amount of electricity. The transformers which are built up by flat enameled aluminum wires will lose less energy than compared other metallic wires. 

2. Size:

One of the most popular reasons why enamel wires are widely used as applicators is thin enameling insulation. Due to the thin size of the wires, they take up very little space in the coil which makes it more efficient as a whole and makes it easier to use. Because of that, the coil can generate a lot of energy easily. 

Spools and Packaging for Enameled Aluminum Wires

Spool length	Wire length
0.018 mm on spool 99L	up to 417 km of Enameled wire
0.05 mm on spool 199L	up to 1143 km of Enameled wire
0.30 mm on spool 400/630	up to 277 km of Enameled wire

3. Corrosion Resistance:

Enameled coating on aluminum wires make them super resistant to corrosion. The wire is lightweight and is used in a variety of different tools in our day-to-day activities. 

4. Cost-effective:

Due to its lightweight, the Enameled aluminum flat wire also reduces the cost of purchasing it. 

5. Weight-Ratio:

Aluminum possesses better conductivity to weight ratio properties than other metals. The enameled aluminum flat wire has a direct connectivity to solid objects. Also, the aluminum used in the wires is totally recyclable and retains all of the natural properties so it is eco-friendly to use it. In some applications, magnetism has to be avoided, using Enameled aluminum wires is the best choice for such activities. 

Uses of Enameled Aluminum Wire

• Microwave Transformer
• Used for relatively high conductivity and good heat resistance, for winding high-frequency signals
• High-frequency transformer, common transformer
• Small motor rotor and other enameled wire
• Display deflection coil with electromagnetic line
• Electromagnetic wire for degaussing coil
• Other special electromagnetic lines
• Inductor Coil
• Household motor and electromagnetic wire for micro motor.